中(zhong)國一家(jia)采用(yong)世界先進的綠色(se)合金技術用(yong)于鉻(ge)礦球團與鉻(ge)鐵合金的生產,單位能耗、尾(wei)氣排放都大幅低于國家(jia)標準,實現了設備超大型化(hua)、生產智能化(hua)、清潔化(hua)。不但有效節省成本(ben),更大幅降(jiang)低對環(huan)境(jing)污染(ran)。
自2011年(nian)開始(shi),明拓在包(bao)頭市九原工業園區興建(jian)(jian)100萬(wan)噸級鉻鐵合金(jin)項(xiang)目(mu),目(mu)前已建(jian)(jian)成并運行年(nian)產140萬(wan)噸鉻礦(kuang)(kuang)球(qiu)團和(he)65萬(wan)噸鉻鐵合金(jin)的(de)超(chao)大型設(she)備(bei),預計2019年(nian)底/ 2020年(nian)初將完(wan)成建(jian)(jian)設(she)另外的(de)70萬(wan)噸鉻礦(kuang)(kuang)球(qiu)團和(he)35萬(wan)噸鉻鐵合金(jin)設(she)備(bei)。
明拓秉承“人本(ben)自(zi)(zi)然,循環經濟(ji),綠色發展(zhan)”的(de)(de)(de)(de)理(li)(li)念,堅(jian)持可持續(xu)發展(zhan),為(wei)資源的(de)(de)(de)(de)綠色消費貢獻力(li)量(liang)(liang)。建設的(de)(de)(de)(de)超大型冶煉設備(bei)符(fu)合國家(jia)制(zhi)造(zao)2025和國際(ji)工業4.0的(de)(de)(de)(de)標準。目前國家(jia)行(xing)業準入標準是電熱(re)爐容(rong)(rong)量(liang)(liang)需要在12500KVA以(yi)(yi)上,明拓建設的(de)(de)(de)(de)的(de)(de)(de)(de)電熱(re)爐容(rong)(rong)量(liang)(liang)為(wei)75000KVA。整套生(sheng)產(chan)(chan)設備(bei)智(zhi)能(neng)化(hua)(hua),配有DCS,MES, DSS和NC系(xi)(xi)統(tong)(tong)(tong)(tong);DCS(工藝過(guo)程(cheng)控(kong)(kong)制(zhi)系(xi)(xi)統(tong)(tong)(tong)(tong))以(yi)(yi)智(zhi)能(neng)控(kong)(kong)制(zhi)理(li)(li)論為(wei)基礎,以(yi)(yi)計算機(ji)技術及網絡為(wei)手段,實現生(sheng)產(chan)(chan)過(guo)程(cheng)自(zi)(zi)動(dong)化(hua)(hua)、生(sheng)產(chan)(chan)系(xi)(xi)統(tong)(tong)(tong)(tong)信息管理(li)(li)優化(hua)(hua)。MES(生(sheng)產(chan)(chan)調度指揮系(xi)(xi)統(tong)(tong)(tong)(tong))MES與PSC的(de)(de)(de)(de)數(shu)據(ju)庫連(lian)接,通過(guo)計量(liang)(liang)、質量(liang)(liang)的(de)(de)(de)(de)在線(xian)檢測,實現了生(sheng)產(chan)(chan)管理(li)(li)優化(hua)(hua)。DSS(決策(ce)支持系(xi)(xi)統(tong)(tong)(tong)(tong))幫助決策(ce)者以(yi)(yi)人機(ji)交互方(fang)式(shi)進行(xing)決策(ce)。NC(企業管理(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))由ERP系(xi)(xi)統(tong)(tong)(tong)(tong)(財務(wu)和物(wu)資管理(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))、HR系(xi)(xi)統(tong)(tong)(tong)(tong)(人力(li)資源管理(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))、SCM系(xi)(xi)統(tong)(tong)(tong)(tong)(供銷管理(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))組(zu)成。形(xing)成的(de)(de)(de)(de)管理(li)(li)體系(xi)(xi)。勞(lao)動(dong)生(sheng)產(chan)(chan)率(lv)是傳統(tong)(tong)(tong)(tong)生(sheng)產(chan)(chan)方(fang)式(shi)的(de)(de)(de)(de)10倍(bei),人均產(chan)(chan)值超過(guo)1000萬元。
明拓使(shi)用(yong)(yong)的密閉爐冶煉技(ji)(ji)術使(shi)得生產過程節(jie)約資源(yuan)、對環境友(you)好,對比傳(chuan)統(tong)冶煉技(ji)(ji)術,每年節(jie)約還原劑焦炭10%達(da)(da)(da)5萬(wan)噸、節(jie)約用(yong)(yong)電20%達(da)(da)(da)9.5億(yi)度、節(jie)約用(yong)(yong)水80%達(da)(da)(da)950萬(wan)立方、減(jian)(jian)少(shao)90%粉塵排放(fang)達(da)(da)(da)561噸 、減(jian)(jian)少(shao)94%硫排放(fang)達(da)(da)(da)673噸。