電加熱器是一種(zhong)國(guo)際(ji)流(liu)行的電(dian)(dian)(dian)加(jia)熱(re)(re)(re)設(she)備(bei)。用(yong)于對流(liu)動的液態(tai)、氣(qi)態(tai)介質的升溫、保溫、加(jia)熱(re)(re)(re)。當加(jia)熱(re)(re)(re)介質在壓力作用(yong)下通過電(dian)(dian)(dian)加(jia)熱(re)(re)(re)器加(jia)熱(re)(re)(re)腔,采用(yong)流(liu)體熱(re)(re)(re)力學原理均勻地帶走電(dian)(dian)(dian)熱(re)(re)(re)元件(jian)工(gong)作中(zhong)所產生的巨大熱(re)(re)(re)量,使被加(jia)熱(re)(re)(re)介質溫度達到用(yong)戶工(gong)藝要求。
w=p×t×η可以得到p=w÷t÷η,這里(li)求功率就(jiu)用這個公式。
首先我們(men)求出w=cm(t2-t1)=4.2×10×1000×(50-20)=1260000J。其中(zhong)水的比熱容(rong)是4.2×103 J/(kg℃),水的質量=密度乘以體積=1.0X10^3kg/m^3×10m3
p=1260000÷1200÷0.8=1.3125kW。
作為(wei)表示電流做功(gong)快慢的物理量,一個(ge)用電器功(gong)率的大小數值上等于(yu)它在1秒(miao)內所消耗的電能。如果在"t"(SI單位為s)這么長的(de)時間內(nei)消耗的(de)電能“W”(SI單位為J),那么這個(ge)用電(dian)器的電(dian)功(gong)率就是P=W/t(定義式)電功率等于導體兩端電壓與通(tong)過導體電流的(de)乘(cheng)積。
(P=U·I)。對于純(chun)電(dian)阻電(dian)路,計(ji)算電(dian)功率還可以用(yong)公式P=I^2*R和P=U^2 /R。
根據(ju)《2013-2017年中國電加(jia)熱(re)器(qi)行業(ye)發展前景前瞻與轉型升級分(fen)析報告(gao)》分(fen)析,電加(jia)熱(re)器(qi)的(de)用(yong)途主要是一下(xia)5個方面:
一、熱處理:各種金屬(shu)的局部或整體淬火、退火、回火、透熱;
二(er)、熱(re) 成 型 :整件(jian)鍛打、局部鍛打、熱(re)鐓、熱(re)軋(ya);
三、焊 接:各種(zhong)金(jin)屬(shu)制品釬焊、各種(zhong)刀(dao)具刀(dao)片、鋸片鋸齒的焊接、鋼(gang)管、銅管焊接、同種(zhong)異種(zhong)金(jin)屬(shu)焊接;
四、金(jin)(jin)屬熔煉:金(jin)(jin)、銀、銅、鐵、鋁等金(jin)(jin)屬的(真空(kong))熔煉、鑄(zhu)造成型(xing)及蒸發鍍膜(mo);
五、高頻加熱機其它應用:半導體單晶生長(chang)、熱配合、瓶口熱封、牙膏皮熱封、粉末(mo)涂(tu)裝、金屬植(zhi)入塑料。
六、加(jia)熱器是當(dang)今社會最(zui)流行的電加(jia)熱設(she)備,它不但有(you)高(gao)品質(zhi),長壽命(ming)。它對于流動的液體。
利用電(dian)(dian)流(liu)(liu)的焦耳效(xiao)應將電(dian)(dian)能轉(zhuan)變成熱(re)(re)(re)能以加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)物(wu)(wu)體(ti)。通(tong)常(chang)分為直(zhi)(zhi)接(jie)電(dian)(dian)阻(zu)(zu)(zu)加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)和間(jian)接(jie)電(dian)(dian)阻(zu)(zu)(zu)加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)。前者的電(dian)(dian)源電(dian)(dian)壓直(zhi)(zhi)接(jie)加(jia)(jia)(jia)(jia)(jia)到被加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)物(wu)(wu)體(ti)上,當有電(dian)(dian)流(liu)(liu)流(liu)(liu)過時,被加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)物(wu)(wu)體(ti)本身(shen)(如電(dian)(dian)加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)熨(yun)平機)便發熱(re)(re)(re)。可直(zhi)(zhi)接(jie)電(dian)(dian)阻(zu)(zu)(zu)加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)的物(wu)(wu)體(ti)必須是導體(ti),但要有較高的電(dian)(dian)阻(zu)(zu)(zu)率。由(you)于熱(re)(re)(re)量產生(sheng)于被加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)物(wu)(wu)體(ti)本身(shen),屬于內部(bu)加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re),熱(re)(re)(re)效(xiao)率很高。間(jian)接(jie)電(dian)(dian)阻(zu)(zu)(zu)加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)需由(you)專門的合金(jin)材(cai)料或非(fei)金(jin)屬材(cai)料制成發熱(re)(re)(re)元件,由(you)發熱(re)(re)(re)元件產生(sheng)熱(re)(re)(re)能,通(tong)過輻射、對流(liu)(liu)和傳導等方(fang)式傳到被加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)物(wu)(wu)體(ti)上。由(you)于被加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)物(wu)(wu)體(ti)和發熱(re)(re)(re)元件分成兩部(bu)分,因(yin)此被加(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)物(wu)(wu)體(ti)的種類一(yi)般不受限制,操作簡(jian)便。
間接電(dian)阻加熱(re)的發熱(re)元件(jian)所用材(cai)料(liao),一般要(yao)求電(dian)阻率大(da)、電(dian)阻溫度(du)系(xi)數小,在高溫下(xia)變形小且(qie)不易脆化。常用的有(you)鐵鋁(lv)合金(jin)(jin)(jin)、鎳(nie)鉻合金(jin)(jin)(jin)等(deng)金(jin)(jin)(jin)屬(shu)材(cai)料(liao)和碳化硅、二硅化鉬等(deng)非金(jin)(jin)(jin)屬(shu)材(cai)料(liao)。金(jin)(jin)(jin)屬(shu)發熱(re)元件(jian)的最高工作(zuo)溫度(du),根據材(cai)料(liao)種(zhong)類可達1000~1500℃;非(fei)金(jin)屬發熱元件的最高工作(zuo)溫度可達1500~1700℃。后者安裝方便,可熱(re)爐更換(huan),但它工(gong)作(zuo)時需要調壓裝置,壽命比(bi)合(he)金發熱(re)元(yuan)件短,一般用于高(gao)溫爐、溫度超過金屬材料發熱(re)元(yuan)件允許最高(gao)工(gong)作(zuo)溫度的地方和某些特殊場合(he)。
利用(yong)導(dao)體處(chu)于(yu)交變電(dian)磁場中產生感(gan)(gan)應(ying)電(dian)流(渦流)所形(xing)成的(de)熱(re)效(xiao)應(ying)使導(dao)體本身發(fa)熱(re)。根據不同的(de)加(jia)熱(re)工藝要(yao)求,感(gan)(gan)應(ying)加(jia)熱(re)采用(yong)的(de)交流電(dian)源的(de)頻率有(you)工頻(50~60赫)、中頻(60~10000赫)和高頻(高于10000赫)。工頻(pin)電源(yuan)就是通常工業上用的交流(liu)電源(yuan),世界上絕大多(duo)數國家的工頻(pin)為50赫。感應(ying)(ying)加(jia)熱用(yong)的工(gong)頻電(dian)源加(jia)到感應(ying)(ying)裝置上的電(dian)壓必須是(shi)可(ke)調的。根(gen)據加(jia)熱設(she)備功率(lv)大(da)小和供電(dian)網容量大(da)小,可(ke)以用(yong)高壓電(dian)源(6~10千伏)通(tong)過變壓(ya)器供電;也可直接(jie)將加(jia)熱設備接(jie)在380伏的(de)低壓電網上。
中(zhong)頻(pin)電源曾在(zai)較長時間內采用中(zhong)頻(pin)發電機(ji)組。它由(you)中(zhong)頻(pin)發電機(ji)和(he)驅動(dong)異(yi)步(bu)電動(dong)機(ji)組成。這種機(ji)組的(de)輸出功率一般在(zai)50~1000千瓦范圍內。隨著電力電子技術(shu)的(de)(de)發展,已使(shi)用的(de)(de)是晶(jing)(jing)閘(zha)管(guan)變頻(pin)(pin)器中頻(pin)(pin)電源。這(zhe)種中頻(pin)(pin)電源利用晶(jing)(jing)閘(zha)管(guan)先把工頻(pin)(pin)交流(liu)(liu)電變換成直流(liu)(liu)電,再把直流(liu)(liu)電轉變成所(suo)需頻(pin)(pin)率的(de)(de)交流(liu)(liu)電。由于這(zhe)種變頻(pin)(pin)設(she)備體積小,重(zhong)量輕,無噪聲,運行可(ke)靠等,已逐漸取代了中頻(pin)(pin)發電機(ji)組(zu)。
高頻(pin)電源通常先用變壓(ya)器(qi)把三(san)相 380伏(fu)的電(dian)壓升高到約2萬伏左(zuo)右的高(gao)電(dian)壓(ya),然后用閘流(liu)管或高(gao)壓(ya)硅整流(liu)元件把(ba)工頻交流(liu)電(dian)整流(liu)為直流(liu)電(dian),再用電(dian)子振蕩管把(ba)直流(liu)電(dian)轉變為高(gao)頻率、高(gao)電(dian)壓(ya)的交流(liu)電(dian)。高(gao)頻電(dian)源設備的輸(shu)出(chu)功率有從幾十千(qian)瓦到幾百(bai)千(qian)瓦。
感(gan)應(ying)加熱的物體(ti)(ti)必(bi)須是導(dao)體(ti)(ti)。當高頻交流(liu)電流(liu)通過導(dao)體(ti)(ti)時,導(dao)體(ti)(ti)產生趨(qu)膚效應(ying),即導(dao)體(ti)(ti)表面電流(liu)密度(du)大,導(dao)體(ti)(ti)中心電流(liu)密度(du)小。
感(gan)(gan)應(ying)加(jia)熱(re)可對(dui)物體(ti)進行整體(ti)均勻加(jia)熱(re)和表層加(jia)熱(re);可熔煉金屬;在高(gao)頻段,改變加(jia)熱(re)線圈(又稱感(gan)(gan)應(ying)器)的(de)形(xing)狀(zhuang),還可進行任意局部加(jia)熱(re)。
利用電(dian)(dian)(dian)(dian)(dian)弧產生的高溫(wen)加熱物體。電(dian)(dian)(dian)(dian)(dian)弧是兩電(dian)(dian)(dian)(dian)(dian)極間(jian)的氣體放電(dian)(dian)(dian)(dian)(dian)現(xian)象。電(dian)(dian)(dian)(dian)(dian)弧的電(dian)(dian)(dian)(dian)(dian)壓不高但電(dian)(dian)(dian)(dian)(dian)流很大(da),其強大(da)的電(dian)(dian)(dian)(dian)(dian)流靠電(dian)(dian)(dian)(dian)(dian)極上蒸(zheng)發(fa)的大(da)量離(li)子所維持,因而電(dian)(dian)(dian)(dian)(dian)弧易(yi)受周圍磁場的影響(xiang)。當(dang)電(dian)(dian)(dian)(dian)(dian)極間(jian)形成電(dian)(dian)(dian)(dian)(dian)弧時,電(dian)(dian)(dian)(dian)(dian)弧柱的溫(wen)度可達3000~6000K,適于(yu)金屬的高溫熔(rong)煉。
電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)加熱(re)(re)(re)有直(zhi)接和間(jian)接電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)加熱(re)(re)(re)兩種。直(zhi)接電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)加熱(re)(re)(re)的(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)電(dian)(dian)(dian)(dian)(dian)流(liu)直(zhi)接通過被(bei)加熱(re)(re)(re)物體(ti),被(bei)加熱(re)(re)(re)物體(ti)必須(xu)是(shi)電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)的(de)(de)(de)一個(ge)電(dian)(dian)(dian)(dian)(dian)極或是(shi)媒質。間(jian)接電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)加熱(re)(re)(re)的(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)電(dian)(dian)(dian)(dian)(dian)流(liu)不通過被(bei)加熱(re)(re)(re)物體(ti),主要靠(kao)電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)輻(fu)射的(de)(de)(de)熱(re)(re)(re)量加熱(re)(re)(re)。電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)加熱(re)(re)(re)的(de)(de)(de)特點是(shi):電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)溫度高,能量集中,煉鋼電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)爐(lu)溶池的(de)(de)(de)表面(mian)功率可達560~1200千瓦/平方米。但電(dian)(dian)(dian)(dian)弧(hu)(hu)的(de)噪聲(sheng)大,其伏安(an)特(te)(te)性(xing)(xing)為(wei)負阻特(te)(te)性(xing)(xing)(下降(jiang)特(te)(te)性(xing)(xing))。為(wei)了(le)在電(dian)(dian)(dian)(dian)弧(hu)(hu)加熱時(shi)保持(chi)電(dian)(dian)(dian)(dian)弧(hu)(hu)的(de)穩(wen)定、在電(dian)(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)(dian)流瞬時(shi)過零時(shi)電(dian)(dian)(dian)(dian)路電(dian)(dian)(dian)(dian)壓的(de)瞬時(shi)值大于起弧(hu)(hu)電(dian)(dian)(dian)(dian)壓值,同時(shi)為(wei)了(le)限制短路電(dian)(dian)(dian)(dian)流,在電(dian)(dian)(dian)(dian)源(yuan)回路中(zhong),必須(xu)串接(jie)一定數值的(de)電(dian)(dian)(dian)(dian)阻器。
利用在(zai)電(dian)(dian)(dian)(dian)場作(zuo)用下高(gao)速運動的(de)電(dian)(dian)(dian)(dian)子(zi)轟擊物體表面,使之被(bei)加(jia)熱(re)。進(jin)行(xing)電(dian)(dian)(dian)(dian)子(zi)束(shu)加(jia)熱(re)的(de)主要部(bu)件是電(dian)(dian)(dian)(dian)子(zi)束(shu)發生器,又稱電(dian)(dian)(dian)(dian)子(zi)槍(qiang)。電(dian)(dian)(dian)(dian)子(zi)槍(qiang)主要由(you)陰極(ji)、聚(ju)束(shu)極(ji)、陽極(ji)、電(dian)(dian)(dian)(dian)磁(ci)(ci)透鏡和(he)偏(pian)轉線圈(quan)等部(bu)分組(zu)成。陽極(ji)接地,陰極(ji)接負高(gao)位,聚(ju)焦束(shu)通常和(he)陰極(ji)同電(dian)(dian)(dian)(dian)位,陰極(ji)和(he)陽極(ji)之間形成加(jia)速電(dian)(dian)(dian)(dian)場。由(you)陰極(ji)發射的(de)電(dian)(dian)(dian)(dian)子(zi),在(zai)加(jia)速電(dian)(dian)(dian)(dian)場作(zuo)用下加(jia)速到很(hen)高(gao)速度,通過(guo)電(dian)(dian)(dian)(dian)磁(ci)(ci)透鏡聚(ju)焦,再經偏(pian)轉線圈(quan)控制(zhi),使電(dian)(dian)(dian)(dian)子(zi)束(shu)按一定的(de)方向(xiang)射向(xiang)被(bei)加(jia)熱(re)物體。
電(dian)子(zi)束(shu)加熱的優點是:①控制電子束的電流值Ie,可以(yi)方便而迅(xun)速(su)地(di)改變加(jia)(jia)熱功率(lv);②利用電磁透鏡可以(yi)自(zi)由地(di)變更被(bei)加(jia)(jia)熱部(bu)分(fen)或(huo)可以(yi)自(zi)由地(di)調整電子束轟(hong)擊部(bu)分(fen)的(de)面積;③可增加(jia)(jia)功率(lv)密度(du),以(yi)使被(bei)轟(hong)擊點的(de)物質在瞬間蒸發(fa)掉。
利用(yong)紅外線輻射(she)(she)物體(ti)(ti),物體(ti)(ti)吸收紅外線后,將輻射(she)(she)能轉變為熱能而被加(jia)熱。
紅外線是(shi)一種電(dian)磁波(bo)(bo)。在(zai)太陽光(guang)譜(pu)中,處在(zai)可(ke)見光(guang)的(de)紅端以外,是(shi)一種看不見的(de)輻射能。在(zai)電(dian)磁波(bo)(bo)譜(pu)中,紅外線的(de)波(bo)(bo)長范圍在(zai)0.75~1000微米之間(jian),頻率范(fan)圍在(zai)3×10~4×10赫之間。在工業應用(yong)中,常將紅(hong)外光(guang)譜劃分為幾個波段:0.75~3.0微米為近(jin)紅外線區;3.0~6.0微(wei)米為中(zhong)紅外線區;6.0~15.0微米為遠(yuan)紅外線(xian)區;15.0~1000微米為(wei)極遠(yuan)紅外(wai)線區。不(bu)同物體(ti)對紅外(wai)線吸收的(de)能(neng)力不(bu)同,即(ji)使(shi)(shi)同一物體(ti),對不(bu)同波長的(de)紅外(wai)線吸收的(de)能(neng)力也(ye)不(bu)一樣。因此(ci)應用紅外(wai)線加熱,須根據(ju)被加熱物體(ti)的(de)種類,選擇(ze)合適(shi)的(de)紅外(wai)線輻(fu)射(she)源,使(shi)(shi)其輻(fu)射(she)能(neng)量集(ji)中在被加熱物體(ti)的(de)吸收波長范(fan)圍內,以得到良好的(de)加熱效(xiao)果。
電(dian)紅外(wai)線(xian)加熱(re)實際上(shang)是(shi)電(dian)阻(zu)加熱(re)的(de)(de)一(yi)種特殊形式,即(ji)以(yi)(yi)鎢(wu)、鐵(tie)鎳或鎳鉻合金等材料作(zuo)為輻射(she)體,制成輻射(she)源。通(tong)(tong)電(dian)后(hou),由于其電(dian)阻(zu)發(fa)熱(re)而(er)產生熱(re)輻射(she)。常用(yong)的(de)(de)電(dian)紅外(wai)線(xian)加熱(re)輻射(she)源有燈(deng)型(xing)(反(fan)射(she)式)、管型(xing)(石英管式)和(he)板型(xing)(平面式)三種。燈(deng)型(xing)是(shi)一(yi)種紅外(wai)線(xian)燈(deng)泡(pao)(pao),以(yi)(yi)鎢(wu)絲(si)為輻射(she)體,鎢(wu)絲(si)密封在充(chong)有惰性(xing)氣體的(de)(de)玻璃殼內,如同(tong)普通(tong)(tong)照(zhao)明燈(deng)泡(pao)(pao)。輻射(she)體通(tong)(tong)電(dian)后(hou)發(fa)熱(re)(溫(wen)度比一(yi)般照(zhao)明燈(deng)泡(pao)(pao)低),從而(er)發(fa)射(she)出大量波長為1.2微米左(zuo)右(you)的(de)紅(hong)(hong)外(wai)(wai)(wai)線(xian)。若在(zai)玻(bo)璃殼內壁(bi)鍍反射(she)(she)層(ceng),可(ke)將紅(hong)(hong)外(wai)(wai)(wai)線(xian)集中(zhong)向一個方向輻(fu)射(she)(she),所以燈(deng)(deng)型(xing)紅(hong)(hong)外(wai)(wai)(wai)線(xian)輻(fu)射(she)(she)源也稱(cheng)為反射(she)(she)式紅(hong)(hong)外(wai)(wai)(wai)線(xian)輻(fu)射(she)(she)器(qi)。管(guan)(guan)型(xing)紅(hong)(hong)外(wai)(wai)(wai)線(xian)輻(fu)射(she)(she)源的(de)管(guan)(guan)子是用石英玻(bo)璃做(zuo)成,中(zhong)間是一根鎢絲,故亦(yi)稱(cheng)石英管(guan)(guan)式紅(hong)(hong)外(wai)(wai)(wai)線(xian)輻(fu)射(she)(she)器(qi)。燈(deng)(deng)型(xing)和管(guan)(guan)型(xing)發射(she)(she)的(de)紅(hong)(hong)外(wai)(wai)(wai)線(xian)的(de)波長在(zai)0.7~3微(wei)米范(fan)圍內,工作溫度較(jiao)低,一(yi)般(ban)用于輕、紡工業的加熱、烘(hong)烤、干燥和醫療中(zhong)的紅外(wai)線理(li)療等。板(ban)型(xing)紅外(wai)線輻(fu)射(she)(she)源的輻(fu)射(she)(she)表面(mian)是一(yi)個平(ping)面(mian),由扁平(ping)的電阻板(ban)組(zu)成,電阻板(ban)的正面(mian)涂(tu)(tu)有(you)反射(she)(she)系(xi)數大的材料,反面(mian)則涂(tu)(tu)有(you)反射(she)(she)系(xi)數小的材料,所以熱能大部分由正面(mian)輻(fu)射(she)(she)出去。板(ban)型(xing)的工作溫度可(ke)達到1000℃以上(shang),可用于(yu)鋼鐵材料和大直徑管道及容器的(de)(de)焊縫(feng)的(de)(de)退(tui)火。
由于(yu)紅外(wai)線(xian)具有較強的穿透(tou)能(neng)力(li),易于(yu)被(bei)物體(ti)吸(xi)(xi)收,并一旦為物體(ti)吸(xi)(xi)收,立即轉變為熱(re)(re)能(neng);紅外(wai)線(xian)加(jia)熱(re)(re)前(qian)后能(neng)量(liang)損失小,溫度(du)容易控制(zhi),加(jia)熱(re)(re)質量(liang)高,因此,紅外(wai)線(xian)加(jia)熱(re)(re)應用發展很快(kuai)。
利用高頻電(dian)(dian)場(chang)對絕緣材料進行(xing)加熱(re)(re)。主要加熱(re)(re)對象是電(dian)(dian)介質。電(dian)(dian)介質置(zhi)于交變電(dian)(dian)場(chang)中,會被反復極(ji)化(電(dian)(dian)介質在電(dian)(dian)場(chang)作(zuo)用下,其表面或(huo)內部出現等(deng)量而極(ji)性相(xiang)反的電(dian)(dian)荷的現象),從而將(jiang)電(dian)(dian)場(chang)中的電(dian)(dian)能轉變成熱(re)(re)能。
介質(zhi)加熱使(shi)用的電場(chang)頻(pin)率(lv)很高。在中、短波和(he)超短波波段內(nei),頻(pin)率(lv)為幾百(bai)千赫到300兆赫,稱為(wei)高(gao)頻介質加熱(re),若高(gao)于(yu)300兆赫(he),達到微(wei)波波段,則稱為微(wei)波介(jie)質(zhi)加熱(re)。通常高頻介(jie)質(zhi)加熱(re)是(shi)在兩極板間的(de)電(dian)場(chang)中(zhong)進(jin)行的(de);而微(wei)波介(jie)質(zhi)加熱(re)則是(shi)在波導、諧振腔或者(zhe)在微(wei)波天(tian)線的(de)輻射場(chang)照射下進(jin)行的(de)。
電介質(zhi)在(zai)高頻電場中加(jia)熱時(shi),其單位體積內吸取(qu)的電功率(lv)為P=0.566fEεrtgδ×10(瓦(wa)/厘米)
如果(guo)用熱量(liang)表(biao)示,則為:
H=1.33fEεrtgδ×10(卡(ka)/秒·厘米(mi))
式中f為高(gao)頻電場(chang)的頻率,εr為電(dian)介(jie)質(zhi)的(de)相對介(jie)電(dian)常數,δ為電(dian)介(jie)質(zhi)損(sun)耗角,E為電(dian)(dian)場強度(du)。由(you)公(gong)式(shi)可知,電(dian)(dian)介質從高頻電(dian)(dian)場中吸取(qu)的電(dian)(dian)功率與電(dian)(dian)場強度(du)E的(de)平方、電場的(de)頻率(lv)f以及(ji)電介質(zhi)的損耗角δ成正比(bi)。E和f由外(wai)加電場(chang)決(jue)定,而εr則取決于電介質(zhi)(zhi)本身的性質(zhi)(zhi)。所以介質(zhi)(zhi)加(jia)熱的對象主要是介質(zhi)(zhi)損耗較(jiao)大(da)的物質(zhi)(zhi)。
介(jie)質(zhi)加熱由(you)于熱量產生在電(dian)介(jie)質(zhi)(被加熱物體)內部(bu),因此與(yu)其(qi)他外部(bu)加熱相(xiang)比,加熱速(su)度(du)快,熱效率高(gao),而且加熱均勻。
介質加熱在工業上可以加熱熱凝膠,烘干谷物、紙張、木材,以及其他纖維質材料;還可以對模制前塑料進行預熱,以及橡膠硫化和(he)木(mu)材、塑料等(deng)的粘合(he)(he)。選擇(ze)適當的電場頻率(lv)和(he)裝置,可以(yi)在加熱(re)膠合(he)(he)板時只加熱(re)粘合(he)(he)膠,而不影響膠合(he)(he)板本(ben)身。對(dui)于均質材料,可以(yi)進行整體(ti)加熱(re)。