空氣壓縮機工作原理是什么
1、活塞式空壓機
活(huo)塞(sai)式空(kong)壓(ya)(ya)機是(shi)最常用(yong)的(de)空(kong)壓(ya)(ya)機形(xing)式,是(shi)一(yi)種(zhong)是(shi)容積式壓(ya)(ya)縮(suo)機,它是(shi)最通用(yong)和(he)非常高效的(de)一(yi)種(zhong)空(kong)氣壓(ya)(ya)縮(suo)機。活(huo)塞(sai)式空(kong)壓(ya)(ya)機通過連(lian)桿(gan)和(he)曲軸使活(huo)塞(sai)在氣缸內向(xiang)前運動,如果(guo)只(zhi)用(yong)活(huo)塞(sai)的(de)一(yi)側(ce)進行壓(ya)(ya)縮(suo),則(ze)稱(cheng)為單動式。如果(guo)活(huo)塞(sai)的(de)上(shang)、下兩側(ce)都用(yong),則(ze)稱(cheng)為雙動式。
活(huo)(huo)塞式空(kong)壓機工作原理是,當(dang)(dang)(dang)活(huo)(huo)塞向右移(yi)動(dong)(dong)時,氣(qi)(qi)(qi)缸內活(huo)(huo)塞左腔的(de)(de)壓力(li)低于大氣(qi)(qi)(qi)壓力(li),吸氣(qi)(qi)(qi)閥(fa)開啟(qi),外界空(kong)氣(qi)(qi)(qi)進入缸內,這個過(guo)(guo)程稱(cheng)為“吸氣(qi)(qi)(qi)過(guo)(guo)程”。當(dang)(dang)(dang)活(huo)(huo)塞向左移(yi)動(dong)(dong),缸內氣(qi)(qi)(qi)體(ti)被壓縮,這個過(guo)(guo)程稱(cheng)為“壓縮過(guo)(guo)程”。當(dang)(dang)(dang)缸內壓力(li)高于輸出管(guan)道(dao)內壓力(li)后,排氣(qi)(qi)(qi)閥(fa)被打開,壓縮空(kong)氣(qi)(qi)(qi)輸送(song)至管(guan)道(dao)內,這個過(guo)(guo)程稱(cheng)為“排氣(qi)(qi)(qi)過(guo)(guo)程”。活(huo)(huo)塞的(de)(de)往復(fu)運(yun)動(dong)(dong)是由電動(dong)(dong)機帶動(dong)(dong)曲(qu)柄轉動(dong)(dong),通過(guo)(guo)連桿帶動(dong)(dong)滑塊在(zai)滑道(dao)內移(yi)動(dong)(dong),則活(huo)(huo)塞桿便帶動(dong)(dong)活(huo)(huo)塞在(zai)缸體(ti)內作直線(xian)往復(fu)運(yun)動(dong)(dong)。
單(dan)(dan)級活(huo)塞式(shi)空(kong)(kong)(kong)壓(ya)(ya)(ya)(ya)機,常(chang)(chang)用(yong)于需要(yao)0.3~0.7MPa壓(ya)(ya)(ya)(ya)力(li)(li)范圍的系統。單(dan)(dan)級空(kong)(kong)(kong)壓(ya)(ya)(ya)(ya)機壓(ya)(ya)(ya)(ya)力(li)(li)超(chao)過0.6MPa,產(chan)生的熱量太(tai)大,空(kong)(kong)(kong)壓(ya)(ya)(ya)(ya)機工作效率(lv)太(tai)低,故常(chang)(chang)使用(yong)兩級活(huo)塞式(shi)空(kong)(kong)(kong)壓(ya)(ya)(ya)(ya)機。若最(zui)終力(li)(li)為1.0MPa,則(ze)第1級通(tong)常(chang)(chang)壓(ya)(ya)(ya)(ya)縮(suo)至0.3MPa。設置(zhi)中(zhong)間冷卻器是為了降低第2級活(huo)塞的進口空(kong)(kong)(kong)氣溫(wen)度(du),以提高空(kong)(kong)(kong)壓(ya)(ya)(ya)(ya)機的工作效率(lv)。
2、滑片式空壓機
滑(hua)(hua)片式空(kong)(kong)(kong)壓機(ji)是回轉(zhuan)式變容壓縮機(ji),它(ta)的(de)轉(zhuan)子偏心地(di)安(an)裝在(zai)定(ding)(ding)子內(nei),一組滑(hua)(hua)片插(cha)在(zai)轉(zhuan)子的(de)放射狀槽(cao)內(nei)。當轉(zhuan)子旋轉(zhuan)時,各滑(hua)(hua)片主(zhu)要靠離(li)心作用緊(jin)貼(tie)定(ding)(ding)子內(nei)壁(bi)(bi)。轉(zhuan)子回轉(zhuan)過程(cheng)中,左半(ban)部(輸入口(kou))吸氣(qi)。在(zai)右半(ban)部,滑(hua)(hua)片逐漸(jian)被定(ding)(ding)子內(nei)表(biao)面壓進轉(zhuan)子溝槽(cao)內(nei),滑(hua)(hua)片、轉(zhuan)子和定(ding)(ding)子內(nei)壁(bi)(bi)圍成的(de)容積逐漸(jian)減小,吸入的(de)空(kong)(kong)(kong)氣(qi)就(jiu)逐漸(jian)地(di)被壓縮,最后從(cong)(cong)輸出口(kou)排(pai)出壓縮空(kong)(kong)(kong)氣(qi)。由于(yu)在(zai)輸入口(kou)附近向氣(qi)流噴(pen)油(you),對(dui)滑(hua)(hua)片及定(ding)(ding)子內(nei)部進行潤滑(hua)(hua)、冷卻和密封,故輸和高出的(de)壓縮空(kong)(kong)(kong)氣(qi)中含有大量(liang)油(you)分(fen),所(suo)以在(zai)輸出口(kou)需設置油(you)霧分(fen)離(li)器(qi)和冷卻器(qi),以便把(ba)油(you)分(fen)從(cong)(cong)壓縮空(kong)(kong)(kong)氣(qi)中分(fen)離(li)出來,冷卻后循環再(zai)用。
3、螺桿式空壓機
螺(luo)(luo)桿式空壓機(ji)屬於容積式壓縮機(ji),其活(huo)塞采(cai)用螺(luo)(luo)桿的(de)(de)形(xing)式。當(dang)兩個咬合的(de)(de)螺(luo)(luo)旋轉(zhuan)子(zi)以(yi)相反方向轉(zhuan)動(dong),它們當(dang)中的(de)(de)自由空間(jian)(jian)的(de)(de)容積沿軸向逐(zhu)漸減小,從而兩轉(zhuan)子(zi)間(jian)(jian)的(de)(de)空氣(qi)逐(zhu)漸被壓縮。若轉(zhuan)子(zi)和機(ji)殼(ke)之間(jian)(jian)相互不接觸,則不需潤滑,這樣的(de)(de)空壓機(ji)便可輸(shu)出不含油(you)的(de)(de)壓縮空氣(qi)。它可連續輸(shu)出無脈動(dong)的(de)(de)流量大(da)的(de)(de)壓縮空氣(qi),出口空氣(qi)溫度為60℃左右。
空壓機的種類有哪些
1、按工(gong)作原理可分為(wei)容(rong)積型(xing)、動力型(xing)(速度型(xing)或(huo)透平(ping)型(xing))、熱力型(xing)壓(ya)縮(suo)機這三(san)大類。
2、按潤滑方式可(ke)分(fen)為(wei)無(wu)油空(kong)壓(ya)機(ji)和機(ji)油潤滑空(kong)壓(ya)機(ji)。
3、按(an)性(xing)能可(ke)(ke)分為(wei)低噪音(yin)、可(ke)(ke)變(bian)頻、防爆(bao)等空(kong)壓機。
4、按用(yong)(yong)(yong)(yong)途(tu)可(ke)分為(wei)冰箱壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、空調壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、制冷壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、油(you)田用(yong)(yong)(yong)(yong)壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、天然氣(qi)加氣(qi)站(zhan)用(yong)(yong)(yong)(yong)、鑿巖機(ji)用(yong)(yong)(yong)(yong)、風動工具(ju)、車輛制動用(yong)(yong)(yong)(yong)、門窗啟閉(bi)用(yong)(yong)(yong)(yong)、紡織機(ji)械用(yong)(yong)(yong)(yong)、輪胎充(chong)氣(qi)用(yong)(yong)(yong)(yong)、塑料機(ji)械用(yong)(yong)(yong)(yong)壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、礦用(yong)(yong)(yong)(yong)壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、船用(yong)(yong)(yong)(yong)壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、醫用(yong)(yong)(yong)(yong)壓(ya)(ya)(ya)縮(suo)(suo)機(ji)、噴(pen)砂噴(pen)漆用(yong)(yong)(yong)(yong)。
5、按型式(shi)(shi)(shi)可分為固(gu)定式(shi)(shi)(shi)、移動式(shi)(shi)(shi)、封閉式(shi)(shi)(shi)。
6、按組(zu)成(cheng)結構(gou)可分為往復(fu)活塞(sai)式、旋(xuan)轉葉片、旋(xuan)轉螺(luo)桿這三大類。