一、低溫熱熔膠膜和高溫熱熔膠膜的區別
熱熔膠膜具有(you)高(gao)溫(wen)低(di)溫(wen)的區別,這主要(yao)是以熔點(dian)為依據來劃分的。下面(mian)來介紹下熱熔膠膜高(gao)溫(wen)與低(di)溫(wen)的區別。
1、高溫熱熔膠膜類型
高(gao)溫(wen)(wen)熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo)主(zhu)要(yao)是(shi)指(zhi)熔(rong)點溫(wen)(wen)度比較(jiao)高(gao)的熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo),其實高(gao)溫(wen)(wen)類型熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo)只(zhi)有(you)高(gao)溫(wen)(wen)TPU熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo),熔(rong)點溫(wen)(wen)度在(zai)150℃,使(shi)用(yong)溫(wen)(wen)度在(zai)180℃左右(you)(you)。還有(you)一(yi)些中高(gao)溫(wen)(wen)類型熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo),主(zhu)要(yao)包括PA熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo)(熔(rong)點120℃,使(shi)用(yong)溫(wen)(wen)度150℃)、PES熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo)(熔(rong)點溫(wen)(wen)度115℃,使(shi)用(yong)溫(wen)(wen)度140℃)和PO熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo)(熔(rong)點在(zai)110℃,使(shi)用(yong)溫(wen)(wen)度140℃左右(you)(you))以及(ji)中溫(wen)(wen)TPU熱(re)(re)熔(rong)膠(jiao)(jiao)(jiao)膜(mo)(mo)(mo)(熔(rong)點在(zai)110℃,使(shi)用(yong)溫(wen)(wen)度在(zai)140℃)。
2、低溫熱熔膠膜類型
低(di)溫(wen)(wen)熱熔(rong)(rong)(rong)膠(jiao)(jiao)膜(mo)(mo)指的(de)是熔(rong)(rong)(rong)點溫(wen)(wen)度低(di)的(de)熱熔(rong)(rong)(rong)膠(jiao)(jiao)膜(mo)(mo),除(chu)了中高(gao)溫(wen)(wen)和高(gao)溫(wen)(wen)類型(xing)(xing)的(de),其他材質的(de)都屬于低(di)溫(wen)(wen)類型(xing)(xing)熱熔(rong)(rong)(rong)膠(jiao)(jiao)膜(mo)(mo),主要包括低(di)溫(wen)(wen)TPU熱熔(rong)(rong)(rong)膠(jiao)(jiao)膜(mo)(mo)和EVA熱熔(rong)(rong)(rong)膠(jiao)(jiao)膜(mo)(mo)。其中低(di)溫(wen)(wen)TPU熱熔(rong)(rong)(rong)膠(jiao)(jiao)膜(mo)(mo)的(de)熔(rong)(rong)(rong)點溫(wen)(wen)度在70℃,有(you)的(de)型(xing)(xing)號(hao)可(ke)低(di)至五六十度;而EVA的(de)熱熔(rong)(rong)(rong)膠(jiao)(jiao)膜(mo)(mo)熔(rong)(rong)(rong)點主要是在70攝(she)氏(shi)度,低(di)的(de)型(xing)(xing)號(hao)可(ke)以達到(dao)四五十度,具有(you)良(liang)好的(de)耐(nai)低(di)溫(wen)(wen)性能。
3、高溫與低溫熱熔膠膜的區別
兩者最(zui)大(da)的(de)區別(bie)就(jiu)是(shi)熔點不同(tong),除了熔點的(de)不同(tong)之(zhi)外,在性能和使用范圍上(shang)也有所不同(tong)。低溫(wen)(wen)(wen)熱(re)(re)熔膠膜(mo)主要(yao)是(shi)用在一(yi)些不耐高溫(wen)(wen)(wen)材質(zhi)的(de)材料復合(he)中(zhong),而高溫(wen)(wen)(wen)熱(re)(re)熔膠膜(mo)主要(yao)應(ying)用在有耐高溫(wen)(wen)(wen)要(yao)求的(de)領域。整體來說的(de)話,高溫(wen)(wen)(wen)熱(re)(re)熔膠膜(mo)的(de)粘接(jie)性能會更好一(yi)點,但是(shi)低溫(wen)(wen)(wen)熱(re)(re)熔膠膜(mo)可以更好地(di)保護材料不受到(dao)熱(re)(re)損(sun)傷。
二、熱熔膠膜高溫好還是低溫好
熱(re)熔(rong)(rong)膠(jiao)膜的(de)特點是需(xu)要加熱(re)熔(rong)(rong)化才具(ju)有黏性(xing),冷卻硬化后才具(ju)有粘接強(qiang)度。高溫(wen)熱(re)熔(rong)(rong)膠(jiao)膜顧名(ming)思義,就是需(xu)要加熱(re)的(de)溫(wen)度高,相反,低(di)溫(wen)熱(re)熔(rong)(rong)膠(jiao)膜也就是在(zai)低(di)溫(wen)條件(jian)下就可以加熱(re)熔(rong)(rong)化了。
因(yin)為熱(re)(re)熔(rong)(rong)(rong)膠(jiao)(jiao)(jiao)膜達到一定溫度(du)后(hou)就(jiu)會(hui)(hui)熔(rong)(rong)(rong)化,熔(rong)(rong)(rong)化后(hou),即使前期已經形成(cheng)良好(hao)的(de)粘(zhan)接(jie),也會(hui)(hui)再一次失去粘(zhan)接(jie)強度(du)。所以(yi),熱(re)(re)熔(rong)(rong)(rong)膠(jiao)(jiao)(jiao)膜的(de)熔(rong)(rong)(rong)化溫度(du),也就(jiu)是(shi)接(jie)近它(ta)的(de)一個耐溫溫度(du)。超過這個耐溫溫度(du),熱(re)(re)熔(rong)(rong)(rong)膠(jiao)(jiao)(jiao)膜就(jiu)會(hui)(hui)失去粘(zhan)接(jie)。所以(yi),通常(chang)情(qing)況下(xia),高(gao)(gao)溫熱(re)(re)熔(rong)(rong)(rong)膠(jiao)(jiao)(jiao)膜的(de)耐溫性(xing)能(neng)也是(shi)比較高(gao)(gao)的(de),相反,低溫熱(re)(re)熔(rong)(rong)(rong)膠(jiao)(jiao)(jiao)膜它(ta)的(de)耐高(gao)(gao)溫性(xing)能(neng)比較差。
值得(de)一(yi)提的(de)(de)是,熔(rong)(rong)(rong)化溫(wen)度(du)和實(shi)際的(de)(de)熱(re)熔(rong)(rong)(rong)膠(jiao)膜(mo)使(shi)用溫(wen)度(du)是不(bu)一(yi)樣的(de)(de)。熱(re)熔(rong)(rong)(rong)膠(jiao)膜(mo)的(de)(de)實(shi)際使(shi)用溫(wen)度(du)通常會比熔(rong)(rong)(rong)化溫(wen)度(du)高幾(ji)十度(du)。具體高多(duo)少還需要看熱(re)熔(rong)(rong)(rong)膠(jiao)膜(mo)本身的(de)(de)熔(rong)(rong)(rong)指等其(qi)它特性,為的(de)(de)是使(shi)得(de)熱(re)熔(rong)(rong)(rong)膠(jiao)膜(mo)在更短(duan)的(de)(de)時間(jian)內可(ke)以熔(rong)(rong)(rong)化。
通(tong)過上(shang)面的說明(ming),我們(men)似乎感覺到高(gao)(gao)溫熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)具有更好的性(xing)能優(you)勢(shi),能復(fu)合(he)要求更高(gao)(gao)的場合(he),但實際上(shang)并不是(shi)(shi)(shi)這樣。選擇高(gao)(gao)溫熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)還(huan)(huan)是(shi)(shi)(shi)低溫熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)是(shi)(shi)(shi)由復(fu)合(he)的材料(liao)類(lei)型決定的。俗話說,存在即合(he)理!高(gao)(gao)溫熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)、低溫熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)本就是(shi)(shi)(shi)為了滿足不同材料(liao)的復(fu)合(he)要求而比(bi)研發推出的,不能單(dan)獨討論是(shi)(shi)(shi)高(gao)(gao)溫熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)好,還(huan)(huan)是(shi)(shi)(shi)低溫熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)更好。判定哪一種類(lei)型的熱熔(rong)(rong)膠(jiao)(jiao)膜(mo)更好或者更合(he)適,需要根(gen)據(ju)具體的復(fu)合(he)要求來測評、判斷。
在我們的材料粘接應用上,并不是所有場合都需要對熱熔膠膜提出耐高溫的要求,往往低溫的熱熔膠膜就(jiu)可(ke)以符合(he)性能需求。并且,使用低溫熱熔膠膜可(ke)以大大降低能耗,在性能達(da)到要求的基礎上,盡量做(zuo)到節能環保的,這才是我們所追求的。