【數(shu)(shu)控(kong)機床操作(zuo)】數(shu)(shu)控(kong)機床操作(zuo)方(fang)法是什(shen)么 數(shu)(shu)控(kong)機床操作(zuo)注意事項

數控機床操作方法是什么

完整的數控車床加工主要由以下九(jiu)個部分組成：

開機(ji)(ji)→加(jia)(jia)工(gong)前(qian)(qian)檢查→裝夾工(gong)件(jian)→輸入→程序開始加(jia)(jia)工(gong)→加(jia)(jia)工(gong)完畢→檢查工(gong)件(jian)→卸載工(gong)件(jian)→清掃(sao)機(ji)(ji)床(chuang)→關機(ji)(ji)。開機(ji)(ji)前(qian)(qian)應首(shou)先確認(ren)機(ji)(ji)床(chuang)處(chu)于正常狀(zhuang)態；檢查有無潤滑油以及是否(fou)有其它異常情況。

該圖片由注冊用戶"天行健"提供，版權聲明反饋

1.將電源(yuan)總開關扳(ban)到ON；

2.按下主(zhu)操作盤上(shang)的(de)NC系統(tong)電(dian)源ON開關；

3.系統啟動(dong)后(hou)(hou)，解除急停，按一下復(fu)(fu)位(wei)鍵(jian)（RESET），之后(hou)(hou)把(ba)模式選擇(ze)開(kai)關調到原點復(fu)(fu)歸位(wei)置再按一下三軸原點復(fu)(fu)歸鍵(jian)（A.REP）待(dai)XYZ三軸都歸零后(hou)(hou)開(kai)機(ji)完成。加工前(qian)檢(jian)查：機(ji)器(qi)接通電源后(hou)(hou)需認真檢(jian)查有無各種異常(chang)情況：

1.確(que)認沒有報警顯(xian)示；

2.確認氣壓系統(tong)壓力正常；

3.確認集中潤(run)滑系(xi)統(tong)及所(suo)有其它系(xi)統(tong)運行正常。

數控機床操作注意事項

1、裝夾工件

確認數控車床無任何異常情況(kuang)之后(hou)認真清掃(sao)機臺裝甲(jia)部分(fen)準備裝甲(jia)工(gong)(gong)(gong)件(jian)，裝甲(jia)前應(ying)跟據所加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)(de)(de)形狀及加(jia)(jia)工(gong)(gong)(gong)方(fang)法確認裝甲(jia)方(fang)式；以(yi)及根據加(jia)(jia)工(gong)(gong)(gong)圖紙確認所加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)(de)(de)實際尺寸(cun)。上(shang)機后(hou)應(ying)首先(xian)用(yong)銼刀或其(qi)它(ta)工(gong)(gong)(gong)具(ju)(ju)去除工(gong)(gong)(gong)件(jian)上(shang)的(de)(de)(de)(de)(de)(de)毛(mao)刺；再(zai)(zai)(zai)找到(dao)(dao)(dao)正確的(de)(de)(de)(de)(de)(de)較表位把(ba)工(gong)(gong)(gong)件(jian)較平(ping)；較好表后(hou)應(ying)根據實際情況(kuang)用(yong)分(fen)中(zhong)棒(bang)，刀具(ju)(ju)或者(zhe)較表找到(dao)(dao)(dao)工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)(de)(de)中(zhong)心(xin)(xin)(xin)；再(zai)(zai)(zai)把(ba)中(zhong)心(xin)(xin)(xin)坐(zuo)標(biao)(biao)數(shu)抄(chao)到(dao)(dao)(dao)機器的(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)坐(zuo)標(biao)(biao)系上(shang)。（分(fen)中(zhong)和把(ba)坐(zuo)標(biao)(biao)數(shu)抄(chao)到(dao)(dao)(dao)機器上(shang)的(de)(de)(de)(de)(de)(de)步(bu)驟如下(xia)(xia)：首先(xian)把(ba)模(mo)式選擇(ze)開(kai)關轉到(dao)(dao)(dao)MDI模(mo)式下(xia)(xia)；按(an)(an)(an)(an)(an)下(xia)(xia)軟(ruan)(ruan)鍵[PROG]輸(shu)(shu)入(ru)M3S500；按(an)(an)(an)(an)(an)下(xia)(xia)軟(ruan)(ruan)鍵[INSERT]讓(rang)機床接(jie)受(shou)所輸(shu)(shu)入(ru)的(de)(de)(de)(de)(de)(de)程序再(zai)(zai)(zai)按(an)(an)(an)(an)(an)循環啟(qi)動按(an)(an)(an)(an)(an)鈕(niu)[CYCLESTARTC]啟(qi)動分(fen)中(zhong)棒(bang)；接(jie)著用(yong)手輪找到(dao)(dao)(dao)工(gong)(gong)(gong)件(jian)中(zhong)心(xin)(xin)(xin)，找到(dao)(dao)(dao)中(zhong)心(xin)(xin)(xin)后(hou)按(an)(an)(an)(an)(an)下(xia)(xia)軟(ruan)(ruan)鍵[OFS/SET]再(zai)(zai)(zai)按(an)(an)(an)(an)(an)下(xia)(xia)屏(ping)幕(mu)(mu)下(xia)(xia)方(fang)的(de)(de)(de)(de)(de)(de)選擇(ze)按(an)(an)(an)(an)(an)鈕(niu)[工(gong)(gong)(gong)件(jian)系]找到(dao)(dao)(dao)需(xu)要(yao)錄(lu)入(ru)的(de)(de)(de)(de)(de)(de)坐(zuo)標(biao)(biao)系輸(shu)(shu)入(ru)X0再(zai)(zai)(zai)按(an)(an)(an)(an)(an)下(xia)(xia)屏(ping)幕(mu)(mu)下(xia)(xia)方(fang)的(de)(de)(de)(de)(de)(de)[測量]按(an)(an)(an)(an)(an)鈕(niu)寫入(ru)X軸(zhou)坐(zuo)標(biao)(biao)。再(zai)(zai)(zai)用(yong)同樣的(de)(de)(de)(de)(de)(de)方(fang)法寫入(ru)Y軸(zhou)坐(zuo)標(biao)(biao)。至(zhi)此把(ba)中(zhong)心(xin)(xin)(xin)坐(zuo)標(biao)(biao)數(shu)抄(chao)到(dao)(dao)(dao)機器的(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)坐(zuo)標(biao)(biao)系上(shang)這一步(bu)完成(cheng)。）中(zhong)心(xin)(xin)(xin)數(shu)抄(chao)好后(hou)還需(xu)要(yao)抄(chao)Z軸(zhou)坐(zuo)標(biao)(biao)數(shu)，工(gong)(gong)(gong)件(jian)一般取對頂為零對好刀后(hou)只要(yao)把(ba)工(gong)(gong)(gong)件(jian)頂面的(de)(de)(de)(de)(de)(de)數(shu)抄(chao)到(dao)(dao)(dao)機床坐(zuo)標(biao)(biao)的(de)(de)(de)(de)(de)(de)Z軸(zhou)數(shu)一欄就可以(yi)了(le)。輸(shu)(shu)入(ru)程序開(kai)始加(jia)(jia)工(gong)(gong)(gong)：以(yi)用(yong)存(cun)(cun)儲(chu)卡(ka)進行(xing)DNC加(jia)(jia)工(gong)(gong)(gong)為例(li)，首先(xian)將加(jia)(jia)工(gong)(gong)(gong)程序拷(kao)(kao)貝到(dao)(dao)(dao)存(cun)(cun)儲(chu)卡(ka)里(li)（可一次拷(kao)(kao)貝多個程序）把(ba)模(mo)式選擇(ze)開(kai)關調(diao)到(dao)(dao)(dao)DNC再(zai)(zai)(zai)按(an)(an)(an)(an)(an)下(xia)(xia)軟(ruan)(ruan)鍵PROG接(jie)著按(an)(an)(an)(an)(an)右軟(ruan)(ruan)鍵[＞]兩次，按(an)(an)(an)(an)(an)下(xia)(xia)DNC-CD顯示(shi)存(cun)(cun)儲(chu)卡(ka)里(li)面的(de)(de)(de)(de)(de)(de)程序。找到(dao)(dao)(dao)需(xu)要(yao)加(jia)(jia)工(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)程序，按(an)(an)(an)(an)(an)下(xia)(xia)相應(ying)的(de)(de)(de)(de)(de)(de)序號(hao)再(zai)(zai)(zai)按(an)(an)(an)(an)(an)軟(ruan)(ruan)鍵DNC-ST。按(an)(an)(an)(an)(an)YCLESTARTC（循環啟(qi)動按(an)(an)(an)(an)(an)鈕(niu)）就開(kai)始加(jia)(jia)工(gong)(gong)(gong)了(le)。

2、加工完畢

所輸入的(de)(de)程(cheng)序加(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)(wan)成(cheng)(cheng)(cheng)(cheng)之后(hou)(hou)機(ji)(ji)床Z軸(zhou)(zhou)會抬高(gao)到(dao)一(yi)定的(de)(de)高(gao)度同時機(ji)(ji)床主軸(zhou)(zhou)（Z軸(zhou)(zhou)）會停止轉動機(ji)(ji)床各軸(zhou)(zhou)停止運行(xing)，當(dang)一(yi)個程(cheng)序加(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)(wan)成(cheng)(cheng)(cheng)(cheng)之后(hou)(hou)：要認真檢(jian)查(cha)程(cheng)序所加(jia)(jia)工(gong)(gong)(gong)(gong)的(de)(de)地方有(you)(you)無(wu)(wu)過切漏切彈刀以及光得太粗等(deng)情(qing)況。當(dang)編程(cheng)員給出的(de)(de)所有(you)(you)程(cheng)序都加(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)(wan)成(cheng)(cheng)(cheng)(cheng)之后(hou)(hou)則代表工(gong)(gong)(gong)(gong)件加(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)(wan)成(cheng)(cheng)(cheng)(cheng)，檢(jian)查(cha)工(gong)(gong)(gong)(gong)件：工(gong)(gong)(gong)(gong)件加(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)(wan)成(cheng)(cheng)(cheng)(cheng)之后(hou)(hou)應(ying)整體性的(de)(de)檢(jian)查(cha)所加(jia)(jia)工(gong)(gong)(gong)(gong)的(de)(de)工(gong)(gong)(gong)(gong)件外(wai)觀、工(gong)(gong)(gong)(gong)件尺寸以及其(qi)它(ta)方面有(you)(you)無(wu)(wu)達到(dao)加(jia)(jia)工(gong)(gong)(gong)(gong)要求。一(yi)切確(que)認無(wu)(wu)誤后(hou)(hou)則可(ke)以下(xia)機(ji)(ji)。卸載工(gong)(gong)(gong)(gong)件：確(que)認加(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)(wan)成(cheng)(cheng)(cheng)(cheng)就可(ke)以卸載工(gong)(gong)(gong)(gong)件，當(dang)一(yi)個工(gong)(gong)(gong)(gong)件加(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)(wan)成(cheng)(cheng)(cheng)(cheng)后(hou)(hou)就已經是成(cheng)(cheng)(cheng)(cheng)品或(huo)半成(cheng)(cheng)(cheng)(cheng)品而不(bu)能再有(you)(you)碰凹(ao)刮花等(deng)痕跡(ji)。所以針對不(bu)同的(de)(de)工(gong)(gong)(gong)(gong)件要靈(ling)活的(de)(de)運用不(bu)同的(de)(de)方法。要做到(dao)輕拿(na)輕放(fang)，安全(quan)(quan)合理。確(que)保人(ren)身和(he)工(gong)(gong)(gong)(gong)件的(de)(de)安全(quan)(quan)。

3、清掃機床

當機臺上有較多鐵屑以及其它雜物時就需要清掃數控機床。清(qing)掃機(ji)床(chuang)時應(ying)用掃把(ba)(ba)或木棒等(deng)軟材料來清(qing)理殘存在機(ji)床(chuang)內(nei)的雜(za)物而不(bu)要(yao)用鐵棒或風(feng)槍(qiang)等(deng)工(gong)(gong)具清(qing)掃機(ji)臺。以(yi)免(mian)出現碰傷機(ji)床(chuang)加工(gong)(gong)部分和把(ba)(ba)碎鐵屑吹進機(ji)床(chuang)導軌影響加工(gong)(gong)精度。關(guan)(guan)(guan)(guan)機(ji)：當工(gong)(gong)件加工(gong)(gong)完成機(ji)床(chuang)清(qing)掃完畢后可(ke)以(yi)關(guan)(guan)(guan)(guan)機(ji)時方可(ke)關(guan)(guan)(guan)(guan)機(ji)。如(ru)遇特(te)殊情(qing)況（如(ru)打雷(lei)等(deng)）也應(ying)該關(guan)(guan)(guan)(guan)閉機(ji)床(chuang)。關(guan)(guan)(guan)(guan)機(ji)時應(ying)先把(ba)(ba)X.Y.Z三軸(zhou)移動(dong)到中間位(wei)置，坐標軸(zhou)，主(zhu)軸(zhou)等(deng)應(ying)停止運行；然后按下(xia)急停開關(guan)(guan)(guan)(guan)，再按下(xia)主(zhu)操作盤(pan)上(shang)的NC系統電源(yuan)OFF開關(guan)(guan)(guan)(guan)；接著(zhu)將電氣控制(zhi)柜的電源(yuan)開關(guan)(guan)(guan)(guan)扳到OFF。把(ba)(ba)穩壓器開關(guan)(guan)(guan)(guan)關(guan)(guan)(guan)(guan)掉。關(guan)(guan)(guan)(guan)好機(ji)床(chuang)上(shang)各防護(hu)門。至(zhi)此關(guan)(guan)(guan)(guan)機(ji)完成。