【數(shu)(shu)(shu)控機(ji)(ji)床操作(zuo)】數(shu)(shu)(shu)控機(ji)(ji)床操作(zuo)方法是什(shen)么 數(shu)(shu)(shu)控機(ji)(ji)床操作(zuo)注意(yi)事項(xiang)

數控機床操作方法是什么

完整的數控車床加工(gong)主要由以下(xia)九個部分組成：

開機→加(jia)工前檢查→裝夾工件(jian)(jian)→輸入→程序開始加(jia)工→加(jia)工完畢(bi)→檢查工件(jian)(jian)→卸載工件(jian)(jian)→清掃機床(chuang)→關機。開機前應首先確認(ren)機床(chuang)處于正常狀態；檢查有(you)無潤滑油以及是否(fou)有(you)其它異常情況。

該圖片由注冊用戶"天行健"提供，版權聲明反饋

1.將電源總開關(guan)扳到ON；

2.按下主操作盤上的NC系(xi)統(tong)電(dian)源ON開關；

3.系(xi)統啟動(dong)后，解(jie)除急停(ting)，按(an)(an)一(yi)下(xia)復(fu)位(wei)鍵（RESET），之后把模(mo)式選擇開(kai)(kai)關(guan)調到原點復(fu)歸(gui)位(wei)置再按(an)(an)一(yi)下(xia)三軸原點復(fu)歸(gui)鍵（A.REP）待XYZ三軸都歸(gui)零后開(kai)(kai)機(ji)完成。加工前檢查：機(ji)器接通電源后需認真檢查有無各種異(yi)常情況：

1.確認(ren)沒(mei)有(you)報警顯示；

2.確(que)認氣壓(ya)系(xi)統壓(ya)力正常；

3.確(que)認集中(zhong)潤滑系(xi)統及(ji)所有(you)其它(ta)系(xi)統運(yun)行(xing)正常(chang)。

數控機床操作注意事項

1、裝夾工件

確認數控車床無任何異常情況(kuang)之(zhi)后(hou)(hou)認(ren)真清掃機(ji)(ji)臺裝甲(jia)部分(fen)準(zhun)備裝甲(jia)工(gong)(gong)(gong)件(jian)(jian)，裝甲(jia)前應(ying)跟據(ju)所加工(gong)(gong)(gong)工(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)形狀及加工(gong)(gong)(gong)方法(fa)確(que)認(ren)裝甲(jia)方式(shi)；以(yi)及根(gen)據(ju)加工(gong)(gong)(gong)圖紙確(que)認(ren)所加工(gong)(gong)(gong)工(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)實(shi)際(ji)尺寸。上機(ji)(ji)后(hou)(hou)應(ying)首(shou)先用(yong)(yong)銼刀(dao)或其(qi)它工(gong)(gong)(gong)具去除工(gong)(gong)(gong)件(jian)(jian)上的(de)(de)(de)(de)毛(mao)刺；再(zai)找(zhao)到(dao)(dao)(dao)(dao)正確(que)的(de)(de)(de)(de)較表(biao)位(wei)把(ba)工(gong)(gong)(gong)件(jian)(jian)較平；較好(hao)表(biao)后(hou)(hou)應(ying)根(gen)據(ju)實(shi)際(ji)情況(kuang)用(yong)(yong)分(fen)中(zhong)(zhong)棒，刀(dao)具或者(zhe)較表(biao)找(zhao)到(dao)(dao)(dao)(dao)工(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)中(zhong)(zhong)心(xin)(xin)；再(zai)把(ba)中(zhong)(zhong)心(xin)(xin)坐(zuo)(zuo)標(biao)數(shu)抄(chao)(chao)到(dao)(dao)(dao)(dao)機(ji)(ji)器(qi)的(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)坐(zuo)(zuo)標(biao)系(xi)上。（分(fen)中(zhong)(zhong)和把(ba)坐(zuo)(zuo)標(biao)數(shu)抄(chao)(chao)到(dao)(dao)(dao)(dao)機(ji)(ji)器(qi)上的(de)(de)(de)(de)步(bu)(bu)驟如下(xia)(xia)(xia)：首(shou)先把(ba)模(mo)式(shi)選(xuan)擇開(kai)關(guan)轉到(dao)(dao)(dao)(dao)MDI模(mo)式(shi)下(xia)(xia)(xia)；按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)(jian)[PROG]輸(shu)(shu)入(ru)(ru)M3S500；按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)(jian)[INSERT]讓機(ji)(ji)床接受所輸(shu)(shu)入(ru)(ru)的(de)(de)(de)(de)程(cheng)序(xu)(xu)再(zai)按(an)(an)(an)(an)(an)(an)循環啟(qi)動(dong)按(an)(an)(an)(an)(an)(an)鈕(niu)[CYCLESTARTC]啟(qi)動(dong)分(fen)中(zhong)(zhong)棒；接著(zhu)用(yong)(yong)手輪找(zhao)到(dao)(dao)(dao)(dao)工(gong)(gong)(gong)件(jian)(jian)中(zhong)(zhong)心(xin)(xin)，找(zhao)到(dao)(dao)(dao)(dao)中(zhong)(zhong)心(xin)(xin)后(hou)(hou)按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)(jian)[OFS/SET]再(zai)按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)屏幕(mu)下(xia)(xia)(xia)方的(de)(de)(de)(de)選(xuan)擇按(an)(an)(an)(an)(an)(an)鈕(niu)[工(gong)(gong)(gong)件(jian)(jian)系(xi)]找(zhao)到(dao)(dao)(dao)(dao)需(xu)要(yao)錄(lu)入(ru)(ru)的(de)(de)(de)(de)坐(zuo)(zuo)標(biao)系(xi)輸(shu)(shu)入(ru)(ru)X0再(zai)按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)屏幕(mu)下(xia)(xia)(xia)方的(de)(de)(de)(de)[測量(liang)]按(an)(an)(an)(an)(an)(an)鈕(niu)寫(xie)入(ru)(ru)X軸坐(zuo)(zuo)標(biao)。再(zai)用(yong)(yong)同樣的(de)(de)(de)(de)方法(fa)寫(xie)入(ru)(ru)Y軸坐(zuo)(zuo)標(biao)。至此把(ba)中(zhong)(zhong)心(xin)(xin)坐(zuo)(zuo)標(biao)數(shu)抄(chao)(chao)到(dao)(dao)(dao)(dao)機(ji)(ji)器(qi)的(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)坐(zuo)(zuo)標(biao)系(xi)上這(zhe)一步(bu)(bu)完成。）中(zhong)(zhong)心(xin)(xin)數(shu)抄(chao)(chao)好(hao)后(hou)(hou)還需(xu)要(yao)抄(chao)(chao)Z軸坐(zuo)(zuo)標(biao)數(shu)，工(gong)(gong)(gong)件(jian)(jian)一般取(qu)對頂(ding)為零對好(hao)刀(dao)后(hou)(hou)只要(yao)把(ba)工(gong)(gong)(gong)件(jian)(jian)頂(ding)面的(de)(de)(de)(de)數(shu)抄(chao)(chao)到(dao)(dao)(dao)(dao)機(ji)(ji)床坐(zuo)(zuo)標(biao)的(de)(de)(de)(de)Z軸數(shu)一欄就(jiu)(jiu)可以(yi)了。輸(shu)(shu)入(ru)(ru)程(cheng)序(xu)(xu)開(kai)始加工(gong)(gong)(gong)：以(yi)用(yong)(yong)存(cun)儲卡進行DNC加工(gong)(gong)(gong)為例，首(shou)先將加工(gong)(gong)(gong)程(cheng)序(xu)(xu)拷貝(bei)到(dao)(dao)(dao)(dao)存(cun)儲卡里(li)（可一次拷貝(bei)多個(ge)程(cheng)序(xu)(xu)）把(ba)模(mo)式(shi)選(xuan)擇開(kai)關(guan)調到(dao)(dao)(dao)(dao)DNC再(zai)按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)(jian)PROG接著(zhu)按(an)(an)(an)(an)(an)(an)右軟(ruan)(ruan)鍵(jian)(jian)[＞]兩次，按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)DNC-CD顯示(shi)存(cun)儲卡里(li)面的(de)(de)(de)(de)程(cheng)序(xu)(xu)。找(zhao)到(dao)(dao)(dao)(dao)需(xu)要(yao)加工(gong)(gong)(gong)的(de)(de)(de)(de)程(cheng)序(xu)(xu)，按(an)(an)(an)(an)(an)(an)下(xia)(xia)(xia)相(xiang)應(ying)的(de)(de)(de)(de)序(xu)(xu)號(hao)再(zai)按(an)(an)(an)(an)(an)(an)軟(ruan)(ruan)鍵(jian)(jian)DNC-ST。按(an)(an)(an)(an)(an)(an)YCLESTARTC（循環啟(qi)動(dong)按(an)(an)(an)(an)(an)(an)鈕(niu)）就(jiu)(jiu)開(kai)始加工(gong)(gong)(gong)了。

2、加工完畢

所(suo)輸入的(de)程(cheng)序(xu)(xu)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)機(ji)床(chuang)Z軸(zhou)會抬高(gao)到(dao)一(yi)定的(de)高(gao)度同(tong)(tong)(tong)時機(ji)床(chuang)主(zhu)軸(zhou)（Z軸(zhou)）會停(ting)(ting)止轉動機(ji)床(chuang)各(ge)軸(zhou)停(ting)(ting)止運行，當(dang)一(yi)個(ge)(ge)程(cheng)序(xu)(xu)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)：要認(ren)真檢查程(cheng)序(xu)(xu)所(suo)加(jia)(jia)工(gong)(gong)(gong)的(de)地方(fang)有無過切(qie)漏(lou)切(qie)彈刀以(yi)(yi)及光得太粗等(deng)情況。當(dang)編程(cheng)員給出的(de)所(suo)有程(cheng)序(xu)(xu)都加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)則代表工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)，檢查工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)：工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)應整體性的(de)檢查所(suo)加(jia)(jia)工(gong)(gong)(gong)的(de)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)外觀、工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)尺寸以(yi)(yi)及其它方(fang)面(mian)有無達到(dao)加(jia)(jia)工(gong)(gong)(gong)要求。一(yi)切(qie)確(que)認(ren)無誤后(hou)則可(ke)以(yi)(yi)下機(ji)。卸(xie)載工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)：確(que)認(ren)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)就(jiu)可(ke)以(yi)(yi)卸(xie)載工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)，當(dang)一(yi)個(ge)(ge)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)后(hou)就(jiu)已經是(shi)成(cheng)品或(huo)半(ban)成(cheng)品而(er)不(bu)能(neng)再有碰凹刮花(hua)等(deng)痕跡。所(suo)以(yi)(yi)針對不(bu)同(tong)(tong)(tong)的(de)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)要靈活的(de)運用不(bu)同(tong)(tong)(tong)的(de)方(fang)法。要做(zuo)到(dao)輕拿輕放，安(an)全(quan)合理。確(que)保(bao)人身(shen)和工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)安(an)全(quan)。

3、清掃機床

當機臺上有較多鐵屑以及其它雜物時就需要清掃數控機床。清(qing)掃(sao)(sao)機(ji)(ji)(ji)床(chuang)(chuang)(chuang)(chuang)時應(ying)用(yong)掃(sao)(sao)把(ba)(ba)(ba)(ba)或(huo)木棒(bang)等(deng)(deng)軟材(cai)料來清(qing)理殘存在機(ji)(ji)(ji)床(chuang)(chuang)(chuang)(chuang)內的(de)雜(za)物而不要(yao)用(yong)鐵棒(bang)或(huo)風槍等(deng)(deng)工(gong)(gong)具清(qing)掃(sao)(sao)機(ji)(ji)(ji)臺。以免(mian)出(chu)現碰(peng)傷(shang)機(ji)(ji)(ji)床(chuang)(chuang)(chuang)(chuang)加(jia)工(gong)(gong)部(bu)分和把(ba)(ba)(ba)(ba)碎鐵屑吹進機(ji)(ji)(ji)床(chuang)(chuang)(chuang)(chuang)導軌(gui)影響加(jia)工(gong)(gong)精度(du)。關(guan)機(ji)(ji)(ji)：當工(gong)(gong)件加(jia)工(gong)(gong)完(wan)成機(ji)(ji)(ji)床(chuang)(chuang)(chuang)(chuang)清(qing)掃(sao)(sao)完(wan)畢(bi)后可(ke)以關(guan)機(ji)(ji)(ji)時方可(ke)關(guan)機(ji)(ji)(ji)。如遇特(te)殊(shu)情(qing)況（如打(da)雷(lei)等(deng)(deng)）也應(ying)該關(guan)閉機(ji)(ji)(ji)床(chuang)(chuang)(chuang)(chuang)。關(guan)機(ji)(ji)(ji)時應(ying)先把(ba)(ba)(ba)(ba)X.Y.Z三軸移(yi)動到中(zhong)間位置，坐(zuo)標軸，主軸等(deng)(deng)應(ying)停止運(yun)行；然(ran)后按下(xia)急停開(kai)關(guan)，再按下(xia)主操作(zuo)盤(pan)上的(de)NC系統電源OFF開(kai)關(guan)；接著將電氣控制柜的(de)電源開(kai)關(guan)扳到OFF。把(ba)(ba)(ba)(ba)穩壓器開(kai)關(guan)關(guan)掉。關(guan)好(hao)機(ji)(ji)(ji)床(chuang)(chuang)(chuang)(chuang)上各防(fang)護(hu)門(men)。至此關(guan)機(ji)(ji)(ji)完(wan)成。