【母線加工機】母線機特點 母線加工機使用 母線加工機安全操作

主要特點

1、剪切(qie)單元采用(yong)通用(yong)的雙刀(dao)式(shi)剪切(qie)，剪口(kou)平整(zheng)，無毛刺。

2、沖孔(kong)單(dan)元采用(yong)(yong)高精度五臂沖孔(kong)模架，延(yan)長了模具(ju)的(de)使用(yong)(yong)壽(shou)命(ming)。操作視線更(geng)加(jia)清晰，使用(yong)(yong)更(geng)加(jia)方(fang)便快捷，無(wu)需(xu)更(geng)換模具(ju)生產效(xiao)率(lv)明顯高于傳統(tong)沖孔(kong)單(dan)元。

3、掛(gua)勾式敞(chang)開折彎工位 操(cao)作簡單方便(bian) 可加工特殊(shu)回形小折彎、壓花、立彎等。

4、折彎單元采用臥式加工(gong)，在加工(gong)時(shi)更安全方便。

5、機器的(de)三(san)個工作(zuo)工位可以同時工作(zuo)，互不影(ying)響，大大提高了(le)工作(zuo)效率。

6、每個加工單元的工作行程均(jun)可方(fang)便(bian)地調(diao)節，減(jian)少加工輔(fu)助時間、提高生產效率(lv)。

7、液壓油箱采用厚鋼板焊接，并作了(le)磷(lin)化(hua)處理(li)，使液壓油長(chang)期使用(yong)不會變質。

8、液壓膠管采(cai)用國(guo)標A型(xing)連接方式，即耐(nai)用而(er)方便維修。

9、機器上將(jiang)有腳輪，可(ke)以方便(bian)的移動。

技術參數

1、基本參數

2、沖孔單元

3、剪切單元

4、折彎單元

使用方法

使用前應(ying)檢查插頭及電(dian)(dian)源(yuan)(yuan)線是否正常，接通電(dian)(dian)源(yuan)(yuan)，打開電(dian)(dian)源(yuan)(yuan)開關(guan)(guan)（綠(lv)色開/紅色關(guan)(guan)），正常工作(zuo)時(shi)無(wu)需關(guan)(guan)閉(bi)開關(guan)(guan)，不(bu)工作(zuo)時(shi)請切斷電(dian)(dian)源(yuan)(yuan)。

本機在(zai)沖孔和切排時可(ke)根據機組工(gong)(gong)作(zuo)臺(tai)面上(shang)的(de)限位(wei)裝(zhuang)置(zhi)進行操作(zuo)，您可(ke)調(diao)好(hao)限位(wei)裝(zhuang)置(zhi)，然后工(gong)(gong)件靠在(zai)限位(wei)裝(zhuang)置(zhi)上(shang)，確保(bao)工(gong)(gong)作(zuo)沖孔或切排尺(chi)寸。

▲當您在使用沖(chong)孔時，請(qing)將換(huan)向手柄打至(zhi)標(biao)有沖(chong)孔字樣的位(wei)置；在使用沖(chong)孔完成后，把手柄打至(zhi)回油標(biao)貼位(wei)置即可。

▲當您在(zai)使用(yong)切排時，請將換向手柄打(da)至標有切排字樣的位置；在(zai)使用(yong)切排完成后，把手柄打(da)至回油標貼位置即可。

▲當您在使(shi)用彎(wan)排(pai)時，請將換向手(shou)柄(bing)打至(zhi)標有彎(wan)排(pai)字(zi)樣的位(wei)置；在使(shi)用彎(wan)排(pai)完成后，把手(shou)柄(bing)打至(zhi)回油標貼位(wei)置即可。

常見類型

多功能母線加工機溫度數據可通過紅外光波或無線電波傳給處于低電位的測量儀器。由于測量點可能有若干個，為便于控制，測量的數據帶有地址識別碼。紅外線數據傳送的缺點是光波傳輸要求空間無障礙物，傳送距離較短，一般只有3m~5m。設計有銅屑集成袋與開嘴出屑口，溜滑梯式可將被切、穿銅屑條集匯，不致撒滿到處而凌亂。整體造型色彩亮麗，表面烤漆、并經(jing)磷酸皮模防銹處理(li)，耐(nai)磨耐(nai)撞擊。用(yong)(yong)手可(ke)直接調(diao)式(shi)板(ban)座，可(ke)供長、短(duan)尺(chi)寸標準(zhun)，統一(yi)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)規(gui)范。方(fang)位(wei)閥門控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)開(kai)關精確(que)指(zhi)引(yin)，正(zheng)確(que)確(que)使用(yong)(yong)沖孔機(ji)(ji)(ji)、曲板(ban)工(gong)(gong)(gong)(gong)具(ju)(ju)、切(qie)斷工(gong)(gong)(gong)(gong)具(ju)(ju)的(de)(de)(de)(de)位(wei)置。安(an)(an)全牢固的(de)(de)(de)(de)腳踏開(kai)關，可(ke)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)進、回油(you)(you)。可(ke)以(yi)將(jiang)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)系統與(yu)被(bei)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)對(dui)象分(fen)開(kai)來(lai)研究和制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造，而(er)(er)必(bi)須(xu)作(zuo)(zuo)(zuo)為(wei)一(yi)個整(zheng)(zheng)體來(lai)處理(li)，研究其(qi)在高(gao)(gao)速狀態(tai)下的(de)(de)(de)(de)動力(li)學問(wen)題(ti)，以(yi)及(ji)超高(gao)(gao)速運動控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)條(tiao)件(jian)下光、電(dian)(dian)信號的(de)(de)(de)(de)時(shi)滯影(ying)響(xiang)及(ji)其(qi)消(xiao)除的(de)(de)(de)(de)問(wen)題(ti)。在高(gao)(gao)速情況下，必(bi)須(xu)研究集數控(kong)(kong)(kong)系統與(yu)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)對(dui)象為(wei)一(yi)體的(de)(de)(de)(de)整(zheng)(zheng)體聯動、基于(yu)(yu)整(zheng)(zheng)體動力(li)點的(de)(de)(de)(de)非線(xian)(xian)(xian)(xian)性(xing)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)策略、智能(neng)化控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)方(fang)法等(deng)(deng)。折彎單元(yuan)采(cai)用(yong)(yong)臥式(shi)加(jia)工(gong)(gong)(gong)(gong)，在加(jia)工(gong)(gong)(gong)(gong)時(shi)更(geng)安(an)(an)全方(fang)便。機(ji)(ji)(ji)器(qi)(qi)的(de)(de)(de)(de)三個工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)(gong)位(wei)可(ke)以(yi)同時(shi)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)，互不(bu)(bu)影(ying)響(xiang)，大(da)(da)大(da)(da)提高(gao)(gao)了工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)效(xiao)率(lv) 每個加(jia)工(gong)(gong)(gong)(gong)單元(yuan)的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)行(xing)程均可(ke)方(fang)便地調(diao)節，減少加(jia)工(gong)(gong)(gong)(gong)輔助時(shi)間(jian)、提高(gao)(gao)生(sheng)(sheng)產(chan)(chan)(chan)效(xiao)率(lv)液壓(ya)(ya)油(you)(you)箱采(cai)用(yong)(yong)厚鋼(gang)(gang)板(ban)焊接，并作(zuo)(zuo)(zuo)了磷化處理(li)，使液壓(ya)(ya)油(you)(you)長期使用(yong)(yong)不(bu)(bu)會(hui)變(bian)質。裝(zhuang)(zhuang)(zhuang)、調(diao)試（對(dui)模、調(diao)整(zheng)(zheng)刀(dao)(dao)片(pian)間(jian)隙(xi)）或(huo)(huo)(huo)拆卸模具(ju)(ju)，必(bi)須(xu)由熟(shu)悉機(ji)(ji)(ji)器(qi)(qi)的(de)(de)(de)(de)人員按(an)照規(gui)定(ding)的(de)(de)(de)(de)規(gui)程進行(xing)機(ji)(ji)(ji)器(qi)(qi)在正(zheng)常工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)時(shi)，切(qie)勿把手或(huo)(huo)(huo)身(shen)體的(de)(de)(de)(de)一(yi)部(bu)分(fen)放在上下模（刀(dao)(dao)片(pian)）之間(jian)，以(yi)免(mian)發生(sheng)(sheng)事故(gu)一(yi)切(qie)雜物及(ji)工(gong)(gong)(gong)(gong)具(ju)(ju)勿放在工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)臺上，以(yi)免(mian)軋入模具(ju)(ju)或(huo)(huo)(huo)刀(dao)(dao)口而(er)(er)造成(cheng)事故(gu)、由于(yu)(yu)本機(ji)(ji)(ji)器(qi)(qi)可(ke)多(duo)人操(cao)作(zuo)(zuo)(zuo)，所以(yi)必(bi)須(xu)有(you)(you)專人負責(ze)指(zhi)揮生(sheng)(sheng)產(chan)(chan)(chan)一(yi)定(ding)要(yao)(yao)(yao)根據銅(tong)排(pai)（或(huo)(huo)(huo)鋁(lv)排(pai)）的(de)(de)(de)(de)厚度選(xuan)擇好(hao)(hao)剪切(qie)刀(dao)(dao)片(pian)和沖模的(de)(de)(de)(de)間(jian)隙(xi)及(ji)折彎圓(yuan)角半徑在更(geng)換(huan)模具(ju)(ju)時(shi)一(yi)定(ding)要(yao)(yao)(yao)停機(ji)(ji)(ji)，以(yi)免(mian)發生(sheng)(sheng)危險在操(cao)作(zuo)(zuo)(zuo)時(shi)，拿著工(gong)(gong)(gong)(gong)件(jian)等(deng)(deng)待滑塊下行(xing)時(shi)必(bi)須(xu)小(xiao)心(xin)應(ying)定(ding)期檢(jian)查刀(dao)(dao)片(pian)和沖模刃口鋒利程度，如發現(xian)(xian)刃口變(bian)鈍，應(ying)及(ji)時(shi)修磨或(huo)(huo)(huo)更(geng)換(huan)。多(duo)功(gong)能(neng)母線(xian)(xian)(xian)(xian)加(jia)工(gong)(gong)(gong)(gong)機(ji)(ji)(ji)采(cai)用(yong)(yong)鋼(gang)(gang)管(guan)作(zuo)(zuo)(zuo)燈(deng)具(ju)(ju)的(de)(de)(de)(de)吊桿時(shi)，鋼(gang)(gang)管(guan)內徑不(bu)(bu)應(ying)小(xiao)于(yu)(yu)10毫米，鋼(gang)(gang)管(guan)壁厚度不(bu)(bu)應(ying)小(xiao)于(yu)(yu)1.5毫米；同一(yi)室(shi)內或(huo)(huo)(huo)場所成(cheng)排(pai)安(an)(an)裝(zhuang)(zhuang)(zhuang)的(de)(de)(de)(de)燈(deng)具(ju)(ju)，其(qi)中心(xin)線(xian)(xian)(xian)(xian)偏(pian)差(cha)不(bu)(bu)應(ying)大(da)(da)于(yu)(yu)5毫米；三相(xiang)變(bian)壓(ya)(ya)器(qi)(qi)選(xuan)擇合適的(de)(de)(de)(de)變(bian)壓(ya)(ya)器(qi)(qi)繞(rao)(rao)線(xian)(xian)(xian)(xian)機(ji)(ji)(ji)設(she)備是(shi)生(sheng)(sheng)產(chan)(chan)(chan)高(gao)(gao)性(xing)能(neng)變(bian)壓(ya)(ya)器(qi)(qi)的(de)(de)(de)(de)關鍵，箔(bo)(bo)式(shi)線(xian)(xian)(xian)(xian)圈(quan)繞(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)(ji)(ji)是(shi)繞(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)低壓(ya)(ya)箔(bo)(bo)式(shi)線(xian)(xian)(xian)(xian)圈(quan)的(de)(de)(de)(de)關鍵設(she)備。張力(li)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)及(ji)箔(bo)(bo)帶(dai)(dai)糾偏(pian)是(shi)箔(bo)(bo)式(shi)線(xian)(xian)(xian)(xian)圈(quan)繞(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)(ji)(ji)的(de)(de)(de)(de)關鍵技(ji)術。現(xian)(xian)有(you)(you)的(de)(de)(de)(de)國產(chan)(chan)(chan)或(huo)(huo)(huo)進口箔(bo)(bo)式(shi)線(xian)(xian)(xian)(xian)圈(quan)繞(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)(ji)(ji)的(de)(de)(de)(de)箔(bo)(bo)帶(dai)(dai)張力(li)是(shi)通過(guo)機(ji)(ji)(ji)械摩擦方(fang)式(shi)產(chan)(chan)(chan)生(sheng)(sheng)，其(qi)張力(li)不(bu)(bu)夠穩(wen)定(ding)，會(hui)造成(cheng)所繞(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)線(xian)(xian)(xian)(xian)圈(quan)緊(jin)(jin)密(mi)度不(bu)(bu)均勻，線(xian)(xian)(xian)(xian)圈(quan)之間(jian)直流電(dian)(dian)阻不(bu)(bu)一(yi)致(zhi)，線(xian)(xian)(xian)(xian)圈(quan)外徑超差(cha)等(deng)(deng)缺陷。現(xian)(xian)使用(yong)(yong)的(de)(de)(de)(de)變(bian)壓(ya)(ya)器(qi)(qi)容量越(yue)大(da)(da)，對(dui)電(dian)(dian)網的(de)(de)(de)(de)影(ying)響(xiang)也越(yue)大(da)(da)，要(yao)(yao)(yao)求其(qi)安(an)(an)全性(xing)也越(yue)來(lai)越(yue)高(gao)(gao)。變(bian)壓(ya)(ya)器(qi)(qi)的(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造質量表(biao)現(xian)(xian)，不(bu)(bu)僅(jin)要(yao)(yao)(yao)求電(dian)(dian)氣(qi)性(xing)能(neng)可(ke)靠(kao)，機(ji)(ji)(ji)械穩(wen)定(ding)性(xing)、抗短(duan)路能(neng)力(li)也應(ying)更(geng)加(jia)可(ke)靠(kao)。穩(wen)定(ding)性(xing)主要(yao)(yao)(yao)表(biao)現(xian)(xian)在線(xian)(xian)(xian)(xian)圈(quan)的(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造過(guo)程控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)上，即要(yao)(yao)(yao)求高(gao)(gao)低壓(ya)(ya)線(xian)(xian)(xian)(xian)圈(quan)電(dian)(dian)磁平衡，軸(zhou)向(xiang)匝間(jian)緊(jin)(jin)密(mi)、分(fen)布(bu)均勻。因此要(yao)(yao)(yao)求線(xian)(xian)(xian)(xian)圈(quan)繞(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)過(guo)程軸(zhou)向(xiang)要(yao)(yao)(yao)壓(ya)(ya)緊(jin)(jin)，徑向(xiang)要(yao)(yao)(yao)卷緊(jin)(jin)，采(cai)用(yong)(yong)立式(shi)繞(rao)(rao)線(xian)(xian)(xian)(xian)機(ji)(ji)(ji)正(zheng)好(hao)(hao)利用(yong)(yong)線(xian)(xian)(xian)(xian)餅(bing)的(de)(de)(de)(de)自(zi)重(zhong)，軸(zhou)向(xiang)自(zi)然(ran)壓(ya)(ya)緊(jin)(jin)，徑向(xiang)使用(yong)(yong)張緊(jin)(jin)裝(zhuang)(zhuang)(zhuang)置控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)張力(li)大(da)(da)小(xiao)。

安全操作

操作前

1、首(shou)次(ci)開(kai)機前(qian)必須(xu)先給油箱注油，以免損壞油泵。

2、必(bi)須認真閱讀(du)本使(shi)用說明書(shu)，熟悉機器的結(jie)構、性能(neng)和操作方法。

3、不要帶圍巾或穿大衣之類(lei)的衣服操(cao)作。

4、用正(zheng)確的方法進行工(gong)作，以便(bian)在發(fa)生故障時(shi)盡快停(ting)車和(he)擺(bai)脫危險。

5、如果(guo)環境溫度低于0℃時(shi)，工作前應先開機空(kong)運(yun)轉(zhuan)幾(ji)分鐘。

操作中

1、裝、調試（對模、調整刀(dao)片間隙）或(huo)拆卸模具，必須(xu)由(you)熟(shu)悉(xi)機(ji)器的人(ren)員(yuan)按照(zhao)規定的規程(cheng)進行。

2、機器(qi)在(zai)正常工作(zuo)時，切勿把手或身體(ti)的一部分放在(zai)上下(xia)模（刀片）之(zhi)間，以免發生(sheng)事故。

3、一切(qie)雜物及工(gong)具勿放在工(gong)作臺(tai)上，以免(mian)軋(ya)入(ru)模具或刀口(kou)而造成(cheng)事故。

4、由于本機器(qi)可多人操作，所以必須有專人負(fu)責(ze)指(zhi)揮生產。

5、一定要根據銅排(pai)（或鋁排(pai)）的厚(hou)度選擇好剪(jian)切刀片和沖模的間隙(xi)及折彎圓角半徑。

6、在更換(huan)模(mo)具(ju)時一定(ding)要停機，以(yi)免發生危險。

7、在操(cao)作時，拿著工件(jian)等待滑塊下(xia)行時必須小心(xin)。

8、應(ying)定期檢查(cha)刀片(pian)和沖模刃口(kou)鋒利程(cheng)度，如發現(xian)刃口(kou)變鈍(dun)，應(ying)及時(shi)修磨或(huo)更換。

9、保持油(you)液(ye)清潔及油(you)路(lu)暢(chang)通，每班(ban)給各單(dan)元(yuan)運動部(bu)件加潤滑油(you)。

10、電(dian)氣與(yu)液(ye)壓元件(jian)必(bi)須(xu)保證動作(zuo)靈活與(yu)位置正確，發現不正常現象時必(bi)須(xu)立即停車檢查(cha)。

操作后

操(cao)作完(wan)后，一定(ding)要按下列順(shun)序安(an)全關(guan)機：

（1）關(guan)斷各單元工作按鈕。

（2）關(guan)斷操作盤上的電源開關(guan)。

（3）關斷(duan)主電路空氣(qi)開(kai)關。

（4）關(guan)斷車間電源(yuan)開關(guan)。

應用領域

母線加工機的應用：

母線機是主要適用于高低壓開關柜、變壓器制造行業，用于加工各種規格的銅、鋁母(mu)線。只要(yao)在(zai)相(xiang)應(ying)的加(jia)工單(dan)元上(shang)即可分別進行母(mu)線沖、剪、折加(jia)工，生產效率高。

母線機(ji)使用方便、生產效(xiao)率明(ming)顯高(gao)于傳統母線加工(gong)設備(bei)。每個單元(yuan)的工(gong)作行程均可方便的調節、減(jian)少(shao)加工(gong)輔助時(shi)間，提高(gao)生產效(xiao)率。通過更(geng)換模具還可以實現(xian)多種加工(gong)功能，如壓花、壓平、壓電纜接頭以及鈕麻花等。機(ji)器(qi)上(shang)裝有(you)腳輪，通過調整四個支腳，可以很方便地移動。